Overview of the PET press line incl. BOREMA PET bottle flattener, conveyor technology and BOREMA personal safety system PSS i-BOR 17
Feeding of the PET bottles onto the above-ground feeding conveyor by means of a forklift with rotating fork.
Conveying of the PET bottles via an ascending conveyor with gooseneck to the BOREMA PET bottle flattener, yellow assembly.
BOREMA PET bottle flattener (yellow assembly), type R-1200 S/F, year of construction 2014, drive power 11 kW, throughput capacity approx. 3 t/hour.
Discharge of the compressed PET bottles from the BOREMA PET bottles Plätter onto the feeding conveyor to the baling press.
Ascending conveyor to the press incl. BOREMA personal safety system PSS i-BOR 17 (yellow frame around the conveyor belt).
The scope of delivery includes an access ladder with maintenance platform at the feed chute of the press.
As special equipment for the PET bottles pressing a wire tensioning device for the 5 lower wires is included in delivery.
Hydraulic unit with 45 kW drive motor, 1,000 L hydraulic oil and oil cooler.
The scope of delivery also includes 4 wire drawing stations with wire deflection and 10 wire roll stands (without wire).
Control cabinet, four parts, with key transfer system, air conditioning, control Siemens S7 300 with Siemens Multi Touch Panel and separate control cabinet for the personal security system BOREMA PSS i-BOR 17.
Also included is an access staircase with maintenance platform to the needle and tying system.
Here you see two more of the four wire drawing stations, here for the upper wire, including wire deflection.
Feeding station with maintenance platform to the feeding belt of the BOREMA PET bottles flattener.
Feeding of the above-ground conveyor belt by means of a forklift with rotating fork.
PE and PET bottles with a content of up to 2.5 L can be fed and processed here.
Ascending conveyor to the PET bottles flattener incl. rope emergency pull system and BOREMA personal protection system (grey frame with yellow corners).
Ascending conveyor to PET bottles flattener BOREMA, type R-1200 S/F, year of construction 2014, drive power 11 kW, throughput capacity approx. 3 t/hour.
Ascending conveyor from the PET bottles flattener to the baler, incl. BOREMA personal protection system PSS i-BOR 17 (yellow frame).
Floor of the press channel equipped with wear-resistant, replaceable HARDOX steel plates.
The press frame left and right is already prepared for the retrofitting of an additional horizontal binding (openings are available).
The press ram is also equipped for retrofitting an additional triple horizontal binding.
View on the pre-press flap.
Press ram with segmented blade set, individually exchangeable.
Special equipment, laterally swivelling tying system, for easy cleaning and maintenance.
Control cabinet, four parts, with key transfer system, air conditioning, Siemens S7 300 control, Siemens Multi Touch Panel and separate control cabinet for the BOREMA personal protection system PSS i-BOR 17.
Siemens Simatic Multi Touch Panel with only 1,943 operating hours (stand 16.01.2020).

Baler BOA Impress M75-45F-A-5-(3L)-S-1.6, press power 71,2 tons, yoc 2015, drive power 45 kW, incl. PET bottles flattener, conveyor and personal protection system

Technical data baler

Manufacturer

Type M75-45F-A-5-(3L)-S-1.6

Year of construction 2014

Hours of operation 8,500 hours (stand 03.07.2020)

Press power main press 71,2 kN

Specific press capacity 9 kg/cm²

Operating pressure 280 bar

Cylinder stroke 2,200 mm

Feed channel 1,620 x 1,000 mm

Capacity per cycle time 2,4 m³

Theoretic cycle time 23 seconds

Theoretic  throughput rate 400 m³/hour

Bale size 1,100 x 720 mm, length variably adjustable up to 1,400 mm

Driving motor 45 kW

Tying 5-fold vertical, fully automatic. The press ram is already designed for an additional 3-fold horizontal tying, this can be retrofitted if required.

Throughput rate at a

bulk weight of 30 kg/cbm approx. 8 tons/hour

bulk weight of 50 kg/cbm approx. 14 tons/hour

bulk weight of 100 kg/cbm approx. 20 tons/hour

bulk weight of 150 kg/cbm approx. 26 tons/hour

Bale weight up to 600 kg, depends on material

Volume hydraulic oil tank 1,000 l

SPS controller (manuf., type)  Siemens S7 300

Operating panel (manuf., type)  Siemens Touch Multi Panel

Baler hight built up with hopper 6,650 mm

Machine weight baler approx. 32 tons

Noise level <85 dB (A)

 

Technical data of the first chain belt conveyor, feeding to the PET bottles flattener

Manufacturer BOA

Type 1200 KTH HS 36° 2320 x 6419 x 2375 mm

Year of construction 2018

Drive power 3 kW

Lenght feeding belt 2.320 mm

Lenght elevator belt 6,419 mm

Length gooseneck with feed funnel 2,375 mm

Grade 36°

Effective width 1,200 mm

Weight 4,800 kg

 

Technical data of the PET bottles flattener

Manufacturer BOREMA

Type R-1600 F (with trolley for extension and retraction)

Year of construction 2015

Drive power 15 kW

Continuous flow system design

Function double rotor pressing system

Rotor preload pneumatic approx. 20 t

Overload protection through anti-blocking system

Input material PET / PE empty bottles up to 2.5 L content

Required compressed air capacity G1/2", 8 bar, 40 L/minute

Compression ratio 1:3

Throughput capacity approx. 4 t/hour, corresponding to approx. 110,000 bottles/hour

Internal flange dimensions 972 x 1,620 mm (L x W)

Aperture flattener 565 x 1,580 mm (L x W)

Weight approx. 3.500 kg

 

Technical data of the second chain belt conveyor, feeding to the baler

Manufacturer BOA

Typ 1700 KTH HSB 32° 4,500 x 7,300 x 1,500 mm

Year of construction 2014

Drive power 3 kW

Lenght feeding belt 4,500 mm

Lenght elevator belt approx. 7,300 mm

Length gooseneck with feed funnel 1,500 mm

Effective width 1,620 mm

Grade 32°

 

Condition of the baler, conveyor belt and PET bottles flattener (BOREMA):

The whole facility is in a very well maintained condition and will be in operation until approx. November 2020. After that the machines are available for dismantling and loading by the buyer. If required, the plant can also be dismantled and loaded by external companies on site.

 

Scope of delivery:

-       Chain belt conveyor BOA, type 1200 KTH HS 36° for upper floor feeding to the PET bottles flattener

-       PET flattener BOREMA, R-1600 F

-       Chain belt conveyor BOA, type 1700 KTH HSB 32° for upper floor feeding of the baler

-       Baler BOA M75-45F-A-5-(3L)-S-1.6

-       Special accessories press, wire tensioning device for the lower wires

-       Access ladder with maintenance platform at the feed chute of the press

-       Access stairs with maintenance platform at the needle and tying unit of the press

-       4 wire drawing stations with wire deflection and 10 wire roll stands (without wire)

-       Bale slider

-       Personal protection system BOREMA PSS i-BOR 12

 

Comments:

The documentation (Manual, CE, electr./hydr.-drawings), are completely available.  Inspections are possible after agreement.  We will not assume liability for the given technical data and possible errors.

 

Please note:

  • All technical data refer to specifications of producer/owner. We will not assume liability for the given statements and possible errors.
  • This offer is non-binding, prior sale excepted und revocable at any time.
  • Inspections possible after agreement. 
  • The sale is ex location, as it stands and lays, without liability and guarantee.